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Lost in Space: Unpredictable Aging Can Send Resistor Accuracy Way Off Course

Focus:

M55342 chip resistors specify tolerances as tight as 1% with aging on the order of 0.2% after 10,000 hours. Unfortunately, such specifications do not predict how resistors will age when subjected to the extreme temperatures encountered in space. So what is an appropriate aging tolerance for film resistors? To answer this question, designers may turn to the many specification and guideline documents that offer aging tolerances for resistors in space applications. Unfortunately, these specifications are often ambiguous, arbitrary or even contradictory. In this article, an attempt is made to analyze the aging tolerance of M55342 thick-film chip resistors from different perspectives, assess the validity of the different guidelines on resistor aging, dispel common myths, and suggest possible solutions for dealing with the unpredictability of resistor aging. The authors present a modified Arrhenius equation and show how it can be used to calculate resistor aging (expressed as a resistor tolerance) at different temperatures, using actual resistor aging data to curve fit the data to the equation. They demonstrate the sensitivity of the equation at high temperatures to the value of activatation energy, and why a lack of industry consensus over the appropriate value of activation energy for film resistors is problematic.


What you’ll learn:

  • How to predict the aging tolerance of thick-film resistors in space applications
  • How to predict the tolerance of thick-film resistors as a function of time and temperature


View the Source


Author & Publication:

Steve Sandler and Charles Hymowitz, AEi Systems, Los Angeles, Calif., How2Power Today, May 27 2010

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